It's not work if you use a puddy knife and a torch to heat it up. just watch out for the fumes...
But the fumes are the best part....
Joking aside, where do you buy large blocks of foam anyway? Home depot or something? The only time I've ever modeled foam was this one time where I just happened to have a large 3 by 5 foot block of foam left over from a shipping container.
Well what kind of foam are we talking about here? I guess we will have to go with styrofoam, because all the other kinds seem too expensive. I'm not really sure on where to buy this stuff in bulk, but this ebay link should do.
http://cgi.ebay.com/...VQQcmdZViewItem
For a case try to find the biggest carrying case you can. One with a lot of depth. It should be able to hold all the pci cards. I don't know where to find those though. I know my friend had a really big one that was super deep for carrying d&d miniatures.












